基于超声波近场与远场特性的钢轨轨头缺陷检测研究
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同济大学 交通学院

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朔黄铁路发展有限公司科技项目(SHTL-21-01)


Study on Railhead Defect Detection Based on Ultrasonic Near-Field and Far-Field Characteristics
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    摘要:

    【目的】超声波是当前钢轨缺陷检测的主要技术之一,但近场区复杂的声场干涉效应对检测精度产生不利影响。【方法】基于惠更斯积分原理,构建超声波在钢轨内传播的声场理论模型,针对不同频率及晶片尺寸开展数值计算。对轨头内不同深度的缺陷进行试验验证。【结果】矩形晶片尺寸由10 ×10 mm增加至20×20 mm时,近场区长度从11.9 mm增至51.4 mm;而当探头频率从1 MHz增至4 MHz时,近场区长度增加超过1倍。在近场区内,缺陷回波与始波混杂,难以清晰分辨;而在远场区,缺陷信号显著分离,检测精度提升。【结论】探头频率与晶片尺寸对近场与远场区间界限具有定量影响,浅缺陷更易受近场干涉影响,深埋缺陷则在远场条件下实现更高辨识度。

    Abstract:

    【Objective】Ultrasonic testing serves as a primary technique for detecting rail defects, though the complex interference effects within the near-field zone reduce detection accuracy.【Method】The analysis constructs a theoretical sound field model for ultrasonic propagation inside the rail using Huygens" integral principle and performs numerical calculations under various frequencies and chip sizes. Tests verify the responses of defects at different depths in the rail head.【Result】Increasing the rectangular chip size from 10 ×10 mm to 20 ×20 mm extends the near-field zone length from 11.9 mm to 51.4 mm. Raising the probe frequency from 1 MHz to 4 MHz more than doubles the near-field zone length. Within the near-field region, defect echoes blend with the initial wave and become difficult to distinguish, whereas in the far-field zone, defect signals separate distinctly, thus improving detection accuracy.【Conclusion】Probe frequency and chip size exert a quantitative influence on the boundary between near-field and far-field zones. Shallow defects show greater susceptibility to near-field interference, while deeper defects achieve clearer signal identification in the far-field region..

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  • 收稿日期:2024-12-09
  • 最后修改日期:2025-01-22
  • 录用日期:2025-02-10
  • 在线发布日期: 2026-06-08
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