激光焊及弧焊对车体钢对接接头疲劳性能影响研究
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1.中车株洲电力机车有限公司;2.华东交通大学交通智能运维技术与装备教育部重点实验室

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江西省自然科学基金优青项目(20252BAC210001);


Study on the influence of laser welding and arc welding on the fatigue performance of car body steel butt joint
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    摘要:

    为探究轨道车辆典型车体母材对接接头的疲劳性能及焊接方式对其的调控作用,本文以 Q310NQL2(板厚2 mm)和 Q355ME(板厚3 mm)两种车体常用材料为研究对象,采用激光焊与弧焊两种工艺制备4组对接接头试样,进行拉伸与疲劳性能测试。首先通过拉伸试验获取各组接头的弹性极限、屈服强度、强度极限及条件断裂强度等基础力学参数,以此为依据确定疲劳试验初始应力级;随后结合升降法测试并计算不同存活率下的条件疲劳极限,并与DVS1612标准进行对比分析。结果表明:同种材料同厚度条件下,焊接方式对对接接头疲劳极限具有显著影响;在相同存活率与置信度下,弧焊接头的疲劳强度普遍高于激光焊接头。进一步研究发现,当存活率由 95% 提升至 99.5% 时,两类接头的疲劳极限均呈明显下降趋势,该规律与高存活率下疲劳数据分散性增大、工程设计保守性提高的理论预期一致。

    Abstract:

    To investigate the fatigue performance of typical rail vehicle body base material butt joints and the regulatory effect of welding methods on them, this study uses two commonly used body materials—Q310NQL2 (plate thickness 2 mm) and Q355ME (plate thickness 3 mm)—as research subjects. Four sets of butt joint specimens were prepared using laser welding and arc welding processes, followed by tensile and fatigue performance testing. First, tensile tests determined fundamental mechanical parameters including elastic limit, yield strength, ultimate strength, and conditional fracture strength for each joint group. These values established the initial stress level for fatigue testing. Subsequently, the fatigue limit under various survival rates was tested and calculated using the step-up method, and compared with the DVS1612 standard for analysis. Results indicate that under identical material and thickness conditions, welding method significantly influences the fatigue limit of butt joints. At equivalent survival rates and confidence levels, arc-welded joints generally exhibit higher fatigue strength than laser-welded joints. Further investigation reveals that when the survival rate increases from 95% to 99.5%, the fatigue limit of both joint types shows a pronounced downward trend. This pattern aligns with theoretical expectations that higher survival rates lead to increased dispersion in fatigue data and greater conservatism in engineering design.

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  • 收稿日期:2025-10-09
  • 最后修改日期:2025-12-17
  • 录用日期:2025-12-30
  • 在线发布日期: 2026-06-05
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