车辆薄板结构电磁感应加热调平工艺研究
DOI:
作者:
作者单位:

1.中车南京浦镇车辆有限公司技术工程部;2.大连理工大学船舶工程学院

作者简介:

通讯作者:

中图分类号:

基金项目:

国家自然科学基金(51779043); 中车南京浦镇车辆有限公司科研开发(KYHT012202300211)


Study on straightening Technology of Thin-Plate Structure of Vehicles with Electromagnetic Induction Heating
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    对于轨道车辆薄板结构的焊接变形问题,传统火焰加热调平工艺存在噪声大、板体松弛及调平效果不稳定等缺点。本文提出将高频感应热源应用于车辆薄板结构调平工艺,设计了配套的感应加热电源设备及专用工装,并对了车顶与侧墙薄板结构进行了数值模拟与实验研究。结果表明,感应加热调平后的薄板平面度满足工艺误差要求。最后,在车间进行了薄板结构的感应调平工艺试验,感应热源的调平工艺具有加热点直径小,板面紧实效果好,无过热现象等优势,适用于车辆薄板结构的焊接变形矫正。

    Abstract:

    For the welding deformation of rail vehicle thin-plate structures, the traditional flame heating straightening process suffers from issues such as high noise, loose plate body, and unstable straightening effects. This paper proposes the application of a high-frequency induction heat source to the straightening process of vehicle thin-plate structures. Corresponding induction heating power equipment and specialized tooling were designed, and numerical simulations along with experimental studies were conducted on the roof and sidewall thin-plate structures. The results indicate that the flatness of the thin plates after induction heating straightening meets the process error requirements. Finally, workshop tests of the induction straightening process for thin-plate structures demonstrated that the induction heat source offers advantages such as a small heating spot diameter, effective plate surface tightening, and no overheating phenomena, which is suitable for correcting welding deformation in vehicle thin-plate structures.

    参考文献
    相似文献
    引证文献
引用本文
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2025-11-25
  • 最后修改日期:2026-02-13
  • 录用日期:2026-03-13
  • 在线发布日期: 2026-07-06
  • 出版日期:
关闭