双相不锈钢套管灌浆加固水下局部锈蚀
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华东交通大学 土木建筑学院

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Experimental Study on the Axial Compressive Bearing Capacity of Underwater Locally Corroded Steel Pipe Piles Strengthened by Grouted Duplex Stainless Steel Jackets
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    摘要:

    钢管桩在浪溅区的局部锈蚀是威胁结构安全的一种严重病害,急需不排水加固技术。本文提出双相不锈钢套管灌浆加固水下局部锈蚀钢管桩,并对1根未锈蚀试件、3根锈蚀试件和5根锈蚀后加固试件进行了轴压试验,获得了各试件的荷载-轴向变形曲线、荷载-应变曲线和破坏形态,在此基础上研究了钢管锈蚀率和不锈钢套管厚度对承载力和延性的影响规律。试验结果表明:1)未加固试件的破坏形态为锈蚀区域底部出现“象足形”屈曲破坏,加固试件则在加固区域与未加固区域交接处向内屈曲,灌浆料和不锈钢套管无明显变化;2)随着锈蚀率的增大,钢管桩的承载力呈加速下降趋势;3)锈蚀率为10%、20%和30%的钢管桩,对应的加固试件的承载力仅能恢复至未锈蚀试件承载力的95.0%、81.5%和64.8%,只有锈蚀率为10%的钢管桩经加固后其延性恢复并超过未锈蚀试件的水平。即随着锈蚀率增加,加固效果逐渐减弱;4)套管厚度为1.8mm、2.4mm和3.0mm的加固试件的承载力分别恢复至未锈蚀试件承载力的80.7%、81.5%和81.1%。在相同锈蚀率条件下,套管厚度对锈蚀钢管桩承载力和延性的影响很小;5)钢管桩因锈蚀减薄以及缺陷增加,导致抵抗局部屈曲能力和承载力降低,通过局部外套不锈钢钢管并灌浆后,可以提高抵抗局部屈曲的能力并部分传递轴向压力,从而提高了轴压受力性能,但加固效果受锈蚀率影响较大,因此在工程实践中需根据具体锈蚀情况选择加固方案。

    Abstract:

    Localized corrosion of steel pipe piles in the splash zone poses a critical threat to structural safety, necessitating urgent underwater reinforcement technologies. This study proposes a duplex stainless steel jacket grouting reinforcement method for locally corroded underwater steel pipe piles. Axial compression tests were conducted on nine specimens: one uncorroded specimen, three corroded specimens, and five corroded-reinforced specimens. Load-axial deformation curves, load-strain curves, and failure modes were obtained to investigate the influence of corrosion rate and stainless steel jacket thickness on bearing capacity and ductility. The experimental results indicate:1) The failure mode of unreinforced specimens was characterized by "elephant-foot-shaped" buckling failure at the bottom of the corroded region, while reinforced specimens showed inward buckling at the interface between reinforced and unreinforced zones, with no significant deformation in the grout or stainless steel jackets. 2) With an increase in the corrosion rate, the load-bearing capacity of steel pipe piles declines at an accelerating rate. 3) For specimens with corrosion rates of 10%, 20%, and 30%, the bearing capacities of reinforced piles recovered to 95%, 81.5%, and 64.8% of uncorroded levels, respectively. Notably, only the 10% corroded specimen exhibited restored ductility surpassing that of the uncorroded specimen, indicating a gradual decline in reinforcement effectiveness with higher corrosion severity. 4) Regarding jacket thickness, specimens with thicknesses of 1.8 mm, 2.4 mm, and 3.0 mm recovered to 80.7%, 81.5%, and 81.1% of the uncorroded bearing capacity, respectively, revealing minimal influence of jacket thickness on both bearing capacity and ductility under identical corrosion conditions. 5)The duplex stainless steel jacket grouting system enhances resistance to local buckling by effectively increasing the wall thickness of corroded piles, thereby mitigating strength degradation caused by corrosion-induced thinning and defects. However, the reinforcement efficacy is highly dependent on corrosion severity, emphasizing the need for tailored strategies based on specific corrosion levels in engineering practice.

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  • 收稿日期:2026-01-24
  • 最后修改日期:2026-04-16
  • 录用日期:2026-05-08
  • 在线发布日期: 2026-09-22
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