接触网腕臂装置机械冲击式除冰关键技术研究
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华东交通大学机电与车辆工程学院

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国家自然科学基金(52065021),江西省领军人才项目(S2021GDKX1442);江西省基金项目(20242BAB26086,20224BAB204042,2025BAC240051);国铁集团科技研究开发计划课题(2024YJ081,N2024G028)


Research on Key Technologies of Mechanical Impact De-icing for Catenary Cantilever Assembly
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    摘要:

    针对接触网腕臂装置覆冰清除困难、复杂管状构件除冰路径难以确定的问题,提出一种基于聚四氟乙烯(PTFE)圆柱棒体冲击的机械除冰方法。以德式铝合金腕臂装置为对象,建立包含平腕臂、斜腕臂、腕臂支撑和定位管的覆冰有限元模型,分析冲击作用下冰层局部压缩损伤、裂纹扩展及冰—基体界面脱粘过程。根据各构件单次冲击脱冰范围,采用50%重叠率确定轴向冲击间距,规划上下交替冲击路径,并开展全直径轴向分段试验和整体路径除冰试验。结果表明,数值模拟与试验所得除冰面积相对误差为2.63%~14.54%,均小于15%;按规划路径进行整体除冰时,腕臂装置平均除冰率为79.3%。研究表明,PTFE圆柱棒体冲击可有效破碎并剥离腕臂装置表面覆冰,所提路径规划方法可为接触网腕臂自动化除冰装备执行端设计和作业路径生成提供参考。

    Abstract:

    Ice accretion on catenary cantilever assemblies makes ice removal difficult and complicates the determination of effective de-icing paths for complex tubular components. To address this issue, a mechanical de-icing method based on the impact of a cylindrical polytetrafluoroethylene (PTFE) rod is proposed. A finite element model of an iced German-type aluminum alloy cantilever assembly was established, including the horizontal arm, inclined arm, cantilever support, and positioning tube. The model was used to analyze local compressive damage, crack propagation, and ice–substrate interfacial debonding under impact loading. Based on the single-impact de-icing range of each component, an axial impact spacing strategy with a 50% overlap ratio was adopted, and an alternating upper-lower impact path was planned. Full-diameter axially segmented tests and overall path-based de-icing tests were then conducted to validate the proposed method. The results showed that the relative error in de-icing area between the simulation and experiments ranged from 2.63% to 14.54%, which was less than 15%. Under the planned path, the average de-icing rate of the cantilever assembly reached approximately 79.3%. The results indicate that the cylindrical PTFE rod impact method can effectively fracture and detach ice accretion from catenary cantilever assemblies, and that the proposed path planning method provides a reference for end-effector design and operation path generation in automated catenary cantilever de-icing equipment.

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  • 收稿日期:2026-03-30
  • 最后修改日期:2026-05-22
  • 录用日期:2026-05-25
  • 在线发布日期: 2026-06-24
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