频率调控下7075铝合金微弧氧化涂层结构及其硬脂酸改性疏水与耐蚀性能研究
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华东交通大学 交通智能运维技术与装备教育部重点实验室

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江西省自然科学基金(20232BAB204003);国家自然科学基金(52372327);国家自然科学基金(52362051);国家自然科学基金(52202468);江西省自然科学基金(20252BAC210001)


Effect of Frequency on Microstructure, Stearic Acid-Modified Hydrophobicity and Corrosion Resistance of MAO Coatings on 7075 Aluminum Alloy
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    摘要:

    本研究以7075铝合金为基体,通过调控微弧氧化(MAO)频率(100、400、700、1000 Hz)制备陶瓷涂层,并采用硬脂酸进行疏水改性,系统探究了频率对涂层微观结构、表面润湿性及耐腐蚀性能的影响规律及机理。结果表明,MAO频率显著改变涂层微观形貌与孔隙率。其中,400 Hz条件下所得涂层结构最为致密,孔隙率最低(约1.24%),而100 Hz与1000 Hz条件下的孔隙率则分别升高至约2.13%和3.95。经硬脂酸改性后,涂层表面接触角由改性前的43.2°—59.1°显著提升至117.8°—123.4°,并呈现低表面能特性,其中400 Hz改性涂层表现出最高的接触角(约123.4°)与最低表面能(约15.45 mJ/m2)。电化学测试表明,400 Hz条件下MAO涂层具有最低的腐蚀电流密度(1.05×10-9 A/cm2)和最高的极化电阻(4.91×107 Ω·cm2);经疏水改性后仍保持优异的耐蚀性,极化电阻可达约1.45×107 Ω·cm2。中性盐雾试验表明,硬脂酸改性涂层在504 h后无明显腐蚀迹象,而未改性样品表面已出现腐蚀产物聚集。本研究表明,MAO频率通过调控放电行为影响涂层孔隙结构与表面状态,进而决定疏水改性效果及其腐蚀防护性能,在400 Hz条件下涂层获得最优的综合性能,为铝合金表面高性能防护涂层的设计与制备提供了参考。

    Abstract:

    This study 7075 aluminum alloy was used as the substrate. Ceramic coatings are fabricated via micro-arc oxidation (MAO) under regulated frequencies of 100, 400, 700 and 1000 Hz, followed by hydrophobic modification with stearic acid. The effects and mechanisms of frequency on microstructure, surface wettability and corrosion resistance of coatings are systematically investigated. The results reveal that MAO frequency greatly alters the micromorphology and porosity of coatings. The coating prepared at 400 Hz possesses the densest structure with the minimum porosity of approximately 1.24%. By contrast, the porosity rises to around 2.13% and 3.95% at 100 Hz and 1000 Hz respectively. After stearic acid modification, the surface contact angle increases remarkably from 43.2°—59.1° to 117.8°—123.4°, endowing the coatings with low surface energy. The modified coating obtained at 400 Hz achieves the maximum contact angle of 123.4° and the lowest surface energy of 15.45 mJ/m2. Electrochemical tests demonstrate that the MAO coating formed at 400 Hz exhibits the lowest corrosion current density of (1.05×10-9 A/cm2) and the highest polarization resistance of (4.91×107 Ω·cm2). Excellent corrosion resistance is maintained after hydrophobic modification, with the polarization resistance reaching about (1.45×107 Ω·cm2). Neutral salt spray tests show that no obvious corrosion occurs on modified coatings after 504 hours, while corrosion products accumulate on unmodified specimens. It is confirmed that MAO frequency adjusts discharge behavior to tailor pore structure and surface state, thereby determining hydrophobic modification efficiency and corrosion protection capacity. The coating prepared at 400 Hz delivers optimal comprehensive properties. This work provides a theoretical reference for the design and fabrication of high-performance protective coatings on aluminum alloy surfaces.

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  • 收稿日期:2026-04-15
  • 最后修改日期:2026-05-23
  • 录用日期:2026-06-09
  • 在线发布日期: 2026-07-23
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