基于混合驱动的动车组IGBT维修任务决策方法研究
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北京交通大学电气工程学院

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唐山市科技计划项目资助(25160205Z)


Research on IGBT Maintenance Task Decision-Making Method for EMUs Based on Hybrid Drive
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    摘要:

    该研究提出一种基于FMEA–RCM–PHM混合驱动的维修任务决策方法。依据EN 50126标准构建FMEA故障风险评估模型,从故障严重度、故障发生频度、故障探测度三个维度实现故障风险量化与等级判定;以可靠性为中心开展RCM维修分析,完成重要维修项点筛选、功能故障分析、故障影响分类与维修任务逻辑决断,形成规范化维修任务;结合PHM故障预测与健康管理技术,依据故障影响与发生频次矩阵完成维修策略优化,筛选PHM建设候选项并确定优先级,最终构建“风险评估-可靠性决策-智能健康管理”一体化维修决策体系。以牵引系统核心部件IGBT模块为实例开展全流程验证,结果表明:该方法可将IGBT模块风险等级由“不可接受”降至“可接受”,并将三级修里程由120万公里延长至160万公里,可显著提升运维经济性与智能化水平。该混合驱动决策方法通过构建FMEA-RCM-PHM-RCM’递进驱动闭环,实现三者以统一风险量化值为纽带的一体化融合,可为轨道车辆牵引系统修程修制优化、智能运维体系建设提供理论支撑与工程实践参考。

    Abstract:

    This study proposes a maintenance task decision-making method that integrates FMEA, RCM, and PHM. An FMEA failure risk assessment model is established in accordance with EN 50126 to quantify failure risks and determine risk grades across three dimensions: failure severity, occurrence frequency, and detectability. Reliability-centered maintenance analysis is implemented to screen critical maintenance items, analyze functional failures, classify failure impacts, and make logical decisions about maintenance tasks, thereby forming standardized maintenance tasks. Combined with PHM technology, maintenance strategies are optimized based on a matrix of failure impact and occurrence frequency; candidate items for PHM construction are selected with priority defined; and an integrated maintenance decision-making system covering risk assessment, reliability decision, and intelligent health management is ultimately established. Full-process verification is performed with the IGBT module, the core component of traction systems, as the research object. The results reveal that the proposed method reduces the risk level of IGBT modules from unacceptable to acceptable and extends the tertiary maintenance mileage from 1.2 million km to 1.6 million km, effectively improving the economic efficiency and intelligence of equipment operation and maintenance. The hybrid-driven decision-making methodology establishes a progressive closed-loop framework of FMEA - RCM - PHM - RCM. By leveraging a unified risk quantification value as the linking bridge, it achieves the integrated fusion of the three approaches. This provides both theoretical support and practical engineering reference for optimizing maintenance systems and constructing intelligent operation and maintenance frameworks for railway vehicle traction systems.

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  • 收稿日期:2026-06-16
  • 最后修改日期:2026-08-20
  • 录用日期:2026-08-29
  • 在线发布日期: 2026-09-22
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