气动式主动顺应去毛刺工具研究
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槐创锋(1981—),男,副教授,博士,研究方向为机械设计及理论。

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TH114

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国家自然科学基金(51265011)


Research on Pneumatic Active Compliance Deburring Tool
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    摘要:

    设计了一种气动式主动顺应去毛刺工具,并进行建模仿真和实验对比分析。 设计的工具在轴向和径向均主动可控,使用线性气动执行器来控制轴向力,并与测量轴向高度的线性编码器集成,通过与角度传感器集成的气动环形驱动器来进行径向力控制,两个顺应系统通过万向节结构实现混合控制。对工具进行动态建模和分析,根据超弹性理论采用 Arruda-Boyce 本构模型并基于施加在工具尖端上的力和因力作用而引起的位移来确定轴、径向刚度,通过 ANSYS Workbench 进行刚度模拟计算再由实验验证仿真结果,证明该去毛刺工具在作业过程中可以自由浮动,具有主动顺应性的同时还能根据轴向和径向上所受压力提供与之相适应的刚度,减小作业中的振颤与干扰,保证加工精度。

    Abstract:

    In this paper, a pneumatic active accompaniment deburring tool design is proposed, and the modeling simulation and experimental comparison analysis is carried out. The designed tool is actively controllable in both axial and radial direction. Linear pneumatic actuators are used to control axial forces and integrated with linear encoders to measure the axial height. The radial force control is achieved by pneumatic ring driver integrated with angle sensor and two compliant systems realize hybrid control through a universal joint structure. The dynamic modeling and analysis of the tool are carried out and the Arruda-Boyce constitutive model is adopted according to the hyperelasticity theory. The axial and radial stiffness are determined based on the force exerted on the tool tip and the displacement caused by the force. The stiffness simulation is performed by ANSYS Workbench and the simulation results are verified by experiments. It is proved that the deburring tool can float freely during operation, has active compliance, and can also provide the corresponding stiffness according to the pressure in the axial and radial directions that can reduce the vibration and interference in the operation and ensure the machining accuracy.

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槐创锋,黄涛,黄升,尚鲁强.气动式主动顺应去毛刺工具研究[J].华东交通大学学报,2020,37(3):110-116.

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  • 在线发布日期: 2021-05-11
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