轨道车辆车体用Q460ME钢板疲劳性能研究
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何永强(1979—),男,高级工程师,研究方向为机车服役性技术。E-mail:hyg-0815@qq.com

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U270.12

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国家自然科学基金资助项目(51978393)


Study on Fatigue Performance of Q460ME Steel Plate for Rail Vehicle Body
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    摘要:

    为了研究轨道车辆车体用 Q460ME 钢板疲劳性能,采用 MTS Landmark 电液伺服疲劳试验机对 Q460ME 2 个厚度规格的钢板进行应力比为-0.1,加载频率为 60 Hz 的疲劳试验,试验基于升降法展开,通过应力集中系数修正计算得到了不同存活率下的条件疲劳极限,将测试结果与 DVS1612 标准进行对比,结果表明:本次试验试样的应力集中系数为 1.25;Q460ME 钢板 2个厚度规格的试样升降图均能闭合, 由升降图计算得到的疲劳极限值整体呈现随厚度增加而降低的现象, 其中:5 mm 和 8 mm 厚度的 Q460ME 疲劳强度值明显大于 DVS1612 标准中的 S355 钢材疲劳强度值;Q460ME 钢板 2 个厚度规格试样的断口截面可见明显的裂纹源、裂纹扩展区及瞬断区,疲劳裂纹源发生于矩形截面表面拐角处且为单裂纹源,裂纹扩展区有明显的“海滩状”疲劳辉纹,整体呈扇形分布,与裂纹局部扩展方向垂直,瞬断区为韧性断裂,反映了试样良好的韧性特征。

    Abstract:

    In order to study the fatigue performance of Q460ME steel plate for rail vehicle body, MTS landmark electro-hydraulic servo fatigue testing machine was used to carry out fatigue tests on Q460ME steel plates with two types of thickness specifications. The stress ratio was -0.1 and the loading frequency was 60 Hz. The tests were carried out based on lifting method. The conditional fatigue limit parameters under different survival rates were calculated by means of stress concentration factor correction. The test results were compared with DVS1612 standard. It can be shown that the stress concentration factor of the test sample is 1.25, the lifting diagrams of Q460ME steel plate with two types of thickness specifications can be closed, and the fatigue limit values calculated by the lifting diagram decrease with the increase of thickness, in which the fatigue strength values of Q460ME with 5 mm and 8 mm thickness are significantly higher than that of S355 steel in DVS1612 standard. Obvious crack source, crack propagation zone and instantaneous fracture zone can be seen in the fracture section of three thickness specimens of Q460ME steel plate. The fatigue crack source occurs at the corner of the rectangular section surface and is a single crack source. There are obvious "beach" fatigue striations in the crack propagation zone, which are fan-shaped and perpendicular to the local crack propagation direction. The instantaneous fracture zone is ductile fracture, which reflects the good toughness of the sample

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何永强,金希红,朱卫,肖乾,陈道云.轨道车辆车体用Q460ME钢板疲劳性能研究[J].华东交通大学学报,2022,39(2):94-101.

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  • 在线发布日期: 2022-05-21
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