复合地层微型盾构机刀盘受力性状及布置优化
作者:
作者单位:

作者简介:

蒲亚平(1982—),男,高级工程师,研究方向为城市地铁工程。E-mail:119258739@qq.com。

通讯作者:

中图分类号:

U455

基金项目:


Mechanical Property Analysis and Layout Optimization of Cutterhead of Micro-shield Machine in Coastal Composite Str
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    微型盾构机在滨海复杂地质条件下掘进时刀盘受力性状复杂,继而对刀盘结构布置提出更高要求。 选用直径 600 mm 刀盘,依托典型滨海复合地层,基于双滚刀协同破岩原理建立滚刀破岩模型,依据不同切刀布刀法分别建立整体刀盘切削土体的动态仿真模型,并考虑正常推进、最大推力和最大扭矩脱困 3 种使用工况对刀盘优化结构进行应力、应变分析。 结果表明:滚动力在刀间距 8 mm 时出现最低值,此时破岩效率最高;阿基米德螺线和单费马螺线布刀法刀盘均能满足掌子面全开挖的要求,同心圆布刀法刀盘切刀之间存在不完全切削现象,单费马螺线布刀法刀盘开挖过程中最大以及平均推力、扭矩均较小,为最优刀盘结构;针对单费马螺旋线布刀法的刀盘结构,在正常推进、最大推力和最大扭矩工况下强度与刚度的验算结果均满足一般机械使用要求。 研究对于管线暗挖等工程中微型盾构机刀盘优化设计具有参考意义。

    Abstract:

    Micro-shield machine has complex mechanical properties of the cutterhead tunneling in the complex geological conditions, which puts forward higher requirements on the arrangement of cutterhead structure. Aiming at the typical coastal composite stratum, the cutterhead with a diameter of 600 mm was selected, and the rock breaking model of disc cutters was established based on the principle of dual hobs to collaborate with the rock. Moreover, the dynamic simulation model of the whole cutterhead cutting soil was established according to different cutter layout methods, and three working conditions were considered to analyze the stress and strain of the optimized structure of the cutterhead. The results indicate that the rolling force had the lowest value when the disc cutters spacing was 8 mm, and the rock breaking efficiency was the highest at this time. The cutterheads of Archimedes spiral and single Fermat spiral method could meet the requirements of full excavation of the face, and there was an incomplete cutting phenomenon between the cutterhead cutters of the concentric circular cutter method. However, the maximum and average thrust and torque during the excavation process of the cutterhead of the single Fermat spiral arrangement method were smaller, which was the optimal cutterhead structure. In terms of the cutterhead structure of the single Fermat spiral line knife method, the strength and stiffness check calculation results under the three working conditions all fulfilled the requirements of general mechanical utilization.The research is of reference significance for the optimization design of the cutterhead of the micro shield machine in such projects as pipeline digging.

    参考文献
    相似文献
    引证文献
引用本文

蒲亚平.复合地层微型盾构机刀盘受力性状及布置优化[J].华东交通大学学报,2022,39(3):37-46.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2022-07-15
  • 出版日期: