工艺参数对电渣重熔过程影响的数值模拟
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杨韬(1997—),男,硕士,研究方向为先进材料成型技术与控制。E-mail:405899325@qq.com。

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TF142;U214

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四川省科技厅重点研发计划项目(2019YFG0511)


Numerical Simulation of Influence of Process Parameters on Electroslag Remelting Process
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    摘要:

    通过建立三维耦合数学模型,探究了电流强度和电极插入渣池深度对 G20 轴承钢电渣重熔(ESR)过程中温度场和电磁场的影响,计算结果表明:由于集肤效应,电流密度和磁场强度主要集中在铸锭的外表面;因炉渣的电导率较大,体系的焦耳热主要产生于渣池,最高温度位于渣层中心部位;随着电流强度的增加,整个体系电流密度增大,温度提高;而随着电极插入深度从 10 mm 增加到 30 mm,体系的温度呈下降趋势。在 1 500 A 电流强度、电极插入深度为 0.1 m 下,体系中心轴线温度最高为 2 187 ℃,渣金界面平均温度大约为 1 600 ℃,均大于钢锭的液相线温度 1 493 ℃,说明该模拟结果能保证重熔后的钢液顺利通过渣层后逐渐凝固形成铸锭,可以为实际生产提供理论参考。

    Abstract:

    By establishing a three-dimensional coupled mathematical model, the effects of the current intensity and the depth of the electrode inserted into the slag pool on the temperature field and electromagnetic field during the electroslag remelting(ESR) process of G20 bearing steel were investigated. The magnetic field strength is mainly concentrated on the outer surface of the ingot. Due to the high electrical conductivity of the slag, the Joule heat of the system is mainly generated in the slag pool, and the highest temperature is located in the center of the slag layer. With the increase of current intensity, the current density of the whole system increases and the temperature increases. And with the electrode insertion depth increased from 10 mm to 30 mm, the temperature of the system showed a downward trend. At the current intensity of 1 500 A and the electrode insertion depth of 0.1 m, the maximum temperature of the central axis of the system is 2 187 ℃, and the average temperature of the slag-gold interface is about 1 600 ℃, which are all greater than the liquidus temperature of the steel ingot, which is 1 493 ℃. The molten molten steel passes through the slag layer and gradually solidifies to form an ingot, which can provide a theoretical reference for actual production.

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杨韬,唐祁峰,张军,彭必友,黄华,普学滔,蒲吉吉.工艺参数对电渣重熔过程影响的数值模拟[J].华东交通大学学报,2022,39(4):66-73.

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  • 在线发布日期: 2022-09-13
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