Ti5Si3含量对SiCp/2009Al激光填粉焊接头组织性能的影响
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赵明娟(1976—),女,副教授,硕士生导师,研究方向为金属基复合材料。E-mail:zhaomingjuan100@163.com。

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TG174.4;U465

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国家自然科学基金项目(51965022)


Effect of Ti5Si3 Content in Filler Powder on the Microstructure and Properties of SiCp/2009Al Laser Filler Welding Joint
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    摘要:

    SiC 颗粒增强铝基复合材料在轨道交通领域拥有广阔的应用前景。 但是该材料在熔化焊接过程中极易产生脆性相影响接头质量,这制约了 SiC 颗粒增强铝基复合材料的发展。 运用 Ti,Si 元素补偿对 Al4C3 脆性相的抑制作用,对 SiCp/2009Al 复合材料进行激光填粉焊,并运用 SEM,XRD 分析焊接接头的微观结构,应用维氏硬度计、万能试验机分别测试接头的硬度和拉伸性能,以此分析 Ti5Si3 含量对接头组织及力学性能的影响。 结果表明:Ti5Si3 的加入对于抑制 Al4C3 脆性相的生成有显著作用,焊缝中未发现 Al4C3 脆性相;随着 Ti5Si3 含量的提高,焊缝组织中 Al3Ti 的分布密度和尺寸先减小后增大,熔合区形态完整度先增加后降低,热影响区宽度先减小后增大;焊缝平均硬度随 Ti5Si3 含量提高而增加,接头的抗拉强度呈现先增大后减少的趋势,其中添加 20%Ti5Si3 粉末的焊接接头抗拉强度是添加 50% Ti5Si3 粉末的焊接接头强度的 2.8 倍。

    Abstract:

    SiC particle reinforced aluminum matrix composites have broad application prospects in the field of rail transit. However, this material is prone to brittle phases that affect the quality of joints during the melting welding process, which restricts the development of SiC particle reinforced aluminum matrix composites. Ti and Si element compensation is applied to suppress the brittle phase of Al4C3 and laser powder welding of SiCp/ 2009Al composite materials. Ti and Si element compensation is used to suppress the brittle phase of Al4C3, and laser powder welding is conducted on SiCp/2009Al composite materials. SEM and XRD are used to analyze the microstructure of the welded joint. The hardness and tensile properties of the joint are tested using a vickers hardness tester and a universal testing machine, respectively, in order to analyze the influence of Ti5Si3 content on the microstructure and mechanical properties of the joint. The results indicate that the addition of Ti5Si3 has a significant effect on inhibiting the decomposition of SiC particles and the formation of Al4C3 brittle phase through their reaction with Al, but the Al4C3 brittle phase is not found in the weld seam; with the increase of Ti5Si3 content, the distribution density and size of Al3Ti in the weld microstructure first decrease and then increase, the morphological integrity of the fusion zone first increases and then decreases, and the width of the heat-affected zone first decreases and then increases; with the increase of Ti5Si3 content, and the tensile strength of the joint shows a trend of first increasing and then decreasing, the tensile strength of the welded joint with 20% Ti5Si3 powder added is 2.8 times that of the welded joint with 50% Ti5Si3 powder added.

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赵明娟,程梓威,赵龙志,刘德佳,焦海涛,唐延川,余梦. Ti5Si3含量对SiCp/2009Al激光填粉焊接头组织性能的影响[J].华东交通大学学报,2023,40(6):79-85.
Zhao Mingjuan, Cheng Ziwei, Zhao Longzhi, Liu Dejia, Jiao Haitao, Tang Yanchuan, Yu Meng. Effect of Ti5Si3 Content in Filler Powder on the Microstructure and Properties of SiCp/2009Al Laser Filler Welding Joint[J]. JOURNAL OF EAST CHINA JIAOTONG UNIVERSTTY,2023,40(6):79-85

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  • 收稿日期:2023-05-04
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  • 在线发布日期: 2024-01-18
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