基于断口分析的机车铸造牵引座焊后疲劳失效机制研究
DOI:
作者:
作者单位:

1.西南交通大学轨道交通运载系统全国重点实验室,四川 成都 610031 ;2.中车大同电力机车有限公司技术中心,山西 大同 037038

作者简介:

通讯作者:

朱涛(1984—),男,研究员,博士生导师,国家级人才计划入选者,四川省自然科学基金创新群体负责人,研究方向为车辆结构剩余寿命评估方法与延寿技术。E-mail:zhutao034@swjtu.edu.cn。

中图分类号:

U270

基金项目:

四川省自然科学基金创新研究群体项目(2025NSFTD0014);国家重点研发计划(2022YFB4301201)


Research on Fatigue Failure Mechanism of Locomotive Casting Traction Seat After Welding Based on Fracture Analysis
Author:
Affiliation:

1.State Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031 , China ;2.CRRC Datong Co., Ltd., Datong 037038 , China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对铁路机车铸造牵引座在长期服役过程中关键位置裂纹率偏高的问题,开展基于断口分析的铸造牵引座关键位置焊后疲劳失效机制研究。首先建立了经试验验证的牵引座有限元模型,确定了牵引座在标准牵引制动载荷下底座大圆弧处存在显著应力集中区域;然后,开展了基于标准载荷谱的牵引座高周疲劳试验,再现了宏观裂纹在应力集中区域的萌生和扩展过程;最后,对疲劳裂纹失效区域进行了断口分析、扫描电镜(SEM)观察、金相检验和能谱分析(EDS),表明裂纹区域存在明显的焊接修复痕迹及热处理组织。研究结果表明,牵引座疲劳开裂失效是底座圆弧处应力集中与焊接修复引入的缺陷共同作用的结果,应着重控制底座大圆弧处的铸造质量,避免补焊。该研究可为铁路货运的安全高效运营和零部件的维护检修提供理论指导。

    Abstract:

    Aiming at the problem of high crack rate in key positions of cast traction seats for railway locomotives during long-term service, a study was conducted on the post-weld fatigue failure mechanism at key positions of cast traction seats based on fracture analysis. Firstly, a experimentally validated finite element model of the traction seat was established, and it was determined that there is a significant stress concentration area at the large arc of the base of the traction seat under standard traction braking loads. Then, a high cycle fatigue test was conducted on the traction seat based on the standard load spectrum, reproducing the initiation and propagation process of macroscopic cracks in the stress concentration area. Finally, fracture analysis, scanning electron microscopy (SEM) observation, metallographic examination, and energy dispersive spectroscopy (EDS) were per-formed on the fatigue crack failure area, indicating the presence of obvious welding repair marks and heat-treated microstructure in the crack area. The research results indicate that the fatigue cracking failure of the traction seat is the result of the combined effect of stress concentration at the base arc and defects introduced by welding repair. It is important to focus on controlling the casting quality at the large arc of the base and avoid welding repairs. The research can provide theoretical guidance for the safe and efficient operation of railway freight and the maintenance and repair of parts.

    参考文献
    相似文献
    引证文献
引用本文

朱涛,齐红瑞,太万秋,等. 基于断口分析的机车铸造牵引座焊后疲劳失效机制研究[J]. 华东交通大学学报, 2025,42(4):29-36.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2025-07-03
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2025-09-16
  • 出版日期:
关闭