车辆薄板结构电磁感应加热调平工艺研究
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作者单位:

1. 中车南京浦镇车辆有限公司技术工程部,江苏南京 210031 ;2. 中国铁路上海局集团公司南京车辆监造项目部,江苏南京 210031 ;3. 大连理工大学船舶工程学院,辽宁大连 116024

作者简介:

谢绍兴(1986—),男,高级工程师,研究方向为轨道车辆车体制造工艺。E-mail:15195903082@139.com。

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中图分类号:

U270.6

基金项目:

国家自然科学基金项目(51779043);中车南京浦镇车辆有限公司科研项目(KYHT012202300211)


Study on Straightening Technology of Vehicle Thin-Plate Structures with Electromagnetic Induction Heating
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Affiliation:

1. Technical Engineering Department of CRRC Nanjing Puzhen Vehicle Co., Nanjing 210031 , China ;2. Nanjing Vehicle Supervision and Manufacturing Project Department of China Railway Shanghai Group Co., Ltd., Nanjing 210031 , China ;3. School of Naval Architecture, Dalian University of Technology, Dalian 116024 , China

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    摘要:

    对于轨道车辆薄板结构的焊接变形问题,传统火焰加热调平工艺存在噪声大、板体松弛及调平效果不稳定等缺点,文章提出将高频感应热源应用于车辆薄板结构调平工艺,设计了配套的感应加热电源设备及专用工装,并对车顶与侧墙薄板结构的调平过程进行了数值模拟与试验研究。结果表明,感应加热调平后的薄板平面度满足工艺误差要求。最后,在车间进行了薄板结构的感应调平工艺试验,感应热源的调平工艺具有加热点直径小,板面紧实效果好,无过热现象等优势,适用于车辆薄板结构的焊接变形矫正。

    Abstract:

    For the welding deformation of rail vehicle thin-plate structures, the traditional flame heating straightening process suffers from issues such as high noise, loose plate body, and unstable straightening effects. This paper proposes the application of a high-frequency induction heat source to the straightening process of vehicle thin-plate structures. Corresponding induction heating power equipment and specialized tooling were designed, and numerical simulations and experimental studies were conducted on the straightening process of the roof and sidewall thin-plate structures. The results indicate that the flatness of the thin plates after induction heating straightening meets the process error requirements. Finally, workshop tests of the induction straightening process for thin-plate structures demonstrated that the induction heat source offers advantages such as a small heating spot diameter, effective plate surface tightening, and no overheating phenomena, which are suitable for correcting welding deformation in vehicle thin-plate structures.

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谢绍兴,滕东平,鲁万彪,等. 车辆薄板结构电磁感应加热调平工艺研究[J]. 华东交通大学学报,2026,43(4):97-108.

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  • 收稿日期:2025-11-25
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  • 在线发布日期: 2026-09-21
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