轮轨耦合激励下高速列车齿轮箱体振动特性
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华东交通大学

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国家自然科学基金项目(52162045);江西省自然科学基金面上项目(20224BAB204040);2011年教育部自主项目运输工具与装备重点实验室 (KLCEZ2022-11);江西省自然科学基金面上重点项目(20232ACB204022);研究生创新资助计划(YC2022-s520);河南省中央引导地方科技发展基金(Z20221341003)


Vibration Characteristics of High-Speed Train Gearbox Housing under Wheel-Rail Coupling Excitation
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    摘要:

    【目的】为探究车轮多边形与钢轨波磨耦合激励下高速列车齿轮箱体振动特性。【方法】建立轮对、齿轮箱体和轨道均为柔性体的刚柔耦合动力学模型,在齿轮箱体布置三个振动加速度传感器,对不同工况开展动力学仿真,分析齿轮箱体各测点的振动加速度。【结果】在轮轨耦合激励下,同一车速下,车轮多边形为23阶,波幅为0.01mm时各测点振动加速度均方根值最大,在三个测点中车轮多边形对测点B的影响最大;在钢轨波磨激励下,测点B受到牵引电机谐波转矩与齿轮副啮合的共同作用在三测点中振动加速度均方根值最大,测点A、C的振动加速度均方根值随波幅的增大而增大;对比含武广谱的轮轨耦合激励,由轮轨激扰引发的振动频率与齿轮箱体第5阶固有频率接近,诱发共振。【结论】列车变速运行或改变齿轮箱结构可避免共振,此研究为齿轮箱结构设计提供参考。

    Abstract:

    【Object】In order to explore the vibration characteristics of high-speed train gearbox housing under the coupling excitation of wheel polygon and rail corrugation.【Method】The rigid-flexible coupling dynamic model of wheelset, gearbox housing and track was established. Three vibration acceleration sensors were arranged in the gearbox housing, and dynamic simulation was carried out under different working conditions to analyze the vibration acceleration of each measuring point of gearbox housing.【Result】Under the wheel-rail coupling excitation, at the same speed, when the wheel polygon is 23 order and the amplitude is 0.01 mm, the root mean square value of the vibration acceleration of each measuring point is the largest, and the wheel polygon has the greatest influence on the measuring point B in the three measuring points. Under the excitation of rail corrugation, the root mean square value of vibration acceleration of measuring point B is the largest among the three measuring points under the combined action of harmonic torque of traction motor and gear meshing. The root mean square value of vibration acceleration of measuring points A and C increases with the increase of amplitude. Compared with the wheel-rail coupling excitation with broad spectrum, the vibration frequency caused by wheel-rail excitation is close to the fifth order natural frequency of the gearbox housing, which induces resonance.【Conclusion】The resonance can be avoided by changing the speed of the train or changing the structure of the gearbox. This study provides a reference for the design of the gearbox structure.

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  • 收稿日期:2024-04-06
  • 最后修改日期:2024-05-11
  • 录用日期:2024-05-14
  • 在线发布日期: 2024-07-25
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