Q420qENH焊接接头腐蚀后疲劳性能研究及寿命预测
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1.华东交通大学土木建筑学院;2.华东交通大学山区土木工程安全与韧性全国重点实验室

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] 国家自然科学基金会项目(51968024)资助 ,2,赵小波1,邹鹏1,龚汉隆1,郑尚敏1


Research on fatigue performance of Q420qENH welded joints after corrosion and life prediction
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    摘要:

    为了研究Q420qENH焊接接头腐蚀后的疲劳性能,利用试验和数值模拟的方法,对Q420qENH焊接接头试件进行电解加速腐蚀后的疲劳试验,建立了热-力耦合有限元模型模拟焊接过程,通过外加残余应力场和应力集中系数利用ABAQUS和FE-SAFE软件对焊接接头腐蚀后的疲劳寿命进行预测。结果表明,试件均在焊趾中部蚀坑处发生断裂,残余应力表现为拉应力,且随着疲劳应力幅和腐蚀时间的增加,试件腐蚀后的疲劳寿命下降显著,试验与模拟结果相对误差均在15%以内。对试验与模拟疲劳数据拟合S-N曲线(存活率95%),当循环次数在200万次时,试验与模拟相对误差最大为4.31%,误差较小,预测效果较好。根据《铁路桥梁钢结构设计规范》TB/T 10091-2017,在对铁路免涂装Q420qENH耐候钢进行桥梁设计时,建议将对接接头的疲劳容许应力幅类别调整为Ⅶ类。

    Abstract:

    To investigate the fatigue performance of Q420qENH welded joints after corrosion, electrolytic accelerated corrosion tests and fatigue experiments were conducted on specimens, combined with numerical simulation. A thermal-mechanical coupled finite element model was established to simulate the welding process. The fatigue life of corroded welded joints was predicted using ABAQUS and FE-SAFE by introducing residual stress fields and stress concentration factors. The results show that all specimens fractured at the corrosion pits in the middle of the weld toe. Residual stress presents tensile stress, and the fatigue life of specimens decreases significantly with the increase of fatigue stress amplitude and corrosion time. The relative errors between test and simulation results are within 15%. The S-N curves (95% survival rate) fitted from test and simulation fatigue data show that the maximum relative error at 2 million cycles is 4.31%, indicating small errors and good prediction accuracy. According to the Code for Design of Steel Structures of Railway Bridges (TB/T 10091-2017), it is recommended to adjust the fatigue allowable stress amplitude category of butt joints for railway non-painted Q420qENH weathering steel to Category Ⅶ in bridge design.

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  • 收稿日期:2025-05-22
  • 最后修改日期:2025-07-06
  • 录用日期:2025-09-16
  • 在线发布日期: 2026-03-20
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