Cu-Ni-Si-Cr铜基复合摩擦材料合金元素正交优化研究
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作者单位:

1.华东交通大学材料科学与工程学院,江西 南昌 330013 ;2.华东交通大学轨道交通基础设施性能监测与保障国家重点实验室,江西 南昌 330013 ;3.广东科技学院机电工程学院,广东 东莞 523808

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通讯作者:

赵龙志(1977—),男,教授,博士,博士生导师,研究方向为金属复合材料。E-mail:zhaolongzhi@163.com。

中图分类号:

U270.35;TF125

基金项目:

国家自然科学基金(51265014);江西省自然科学基金(20151BAB206044);江西省教育厅科学技术研究项目(GJJ210661);江西省研究生创新专项基金(YC2022-S567);广东科技学院自然科学项目(GKY-2024KYQNK-11)


Orthogonal Optimization Study of Cu-Ni-Si-Cr Alloy Elements in Copper Composite Friction Materials
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Affiliation:

1.School of Materials Science and Engineering, East China Jiaotong University, Nanchang 330013 , China ;2.State Key Laboratory of Performance Monitoring and Protecting of Rail Transit Infrastructure, East China JiaotongUniversity, Nanchang 330013 , China ; 3.College of Mechanical and Electrical Engineering, GuangdongUniversity of Science & Technology, Dongguan 523808 , China

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    摘要:

    目的】开发高性能铜基复合摩擦材料,以满足高铁提速后的制动系统要求。【方法】制备Cu-Ni-Si-Cr合金为基体的铜基复合材料,采用正交实验法探究合金中Ni,Si,Cr的合金元素比例对铜基复合材料的力学性能和摩擦学性能的影响。【结果】结果显示:以Cu-7Ni-1.75Si-0.75Cr为基体的铜基复合材料硬度和强度最高,分别为49.90 HBW和171.98 MPa;摩擦系数和磨损量综合性能最佳。在25~650 ℃条件下,随着温度的提高,摩擦系数先增加后减小,磨损量不断增加,在450 ℃下,铜基复合材料的摩擦系数最高,磨损机理由磨粒磨损向氧化磨损和磨粒磨损转变。【结论】通过正交实验法得到最优元素配比的铜基复合摩擦材料,对有效提升其高温摩擦性能具有重要意义。

    Abstract:

    Objective】The purpose of this study is to develop high-performance copper matrix composites to meet the requirements of the braking system of high-speed trains after the operating speed is increased.【Method】The orthogonal experimental method was used to study the copper matrix composites with Cu-Ni-Si-Cr alloys as the matrix systematically, and to investigate the effects of the alloying element ratios of Ni, Cr and Si in the alloys on the mechanical properties and tribological properties of the copper matrix composites.【Result】The hardness and strength of the copper matrix composites with Cu-7Ni-1.75Si-0.75Cr as the matrix were the highest, 49.90 HBW and 171.98 MPa respectively. The results of the orthogonal experiments on the friction factor and the amount of wear were analyzed, and the comprehensive performance of the copper matrix composites with Cu-7Ni-1.75Si-0.75Cr as the matrix was the best. Its friction coefficient increases and then decreases with the increase of temperature under the condition of 25~650 ℃, and the amount of wear increases, and the highest friction coefficient of copper matrix composites is found at 450 ℃. The wear mechanism changes from abrasive wear to oxidative wear and abrasive wear.【Conclusion】The alloying of copper matrix by orthogonal experimental method is of great significance to effectively improve the friction factor and wear resistance of copper matrix composites for brake pads at high temperatures.

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赵龙志,马现军,李根,李文佳,赵明娟. Cu-Ni-Si-Cr铜基复合摩擦材料合金元素正交优化研究[J].华东交通大学学报,2024,41(6):99-105.
Zhao Longzhi, Ma Xianjun, Li Gen, Li Wenjia, Zhao Mingjuan. Orthogonal Optimization Study of Cu-Ni-Si-Cr Alloy Elements in Copper Composite Friction Materials[J]. JOURNAL OF EAST CHINA JIAOTONG UNIVERSTTY,2024,41(6):99-105

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  • 收稿日期:2024-04-17
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  • 在线发布日期: 2025-02-10
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