Research on Prediction of Remaining Useful Life of Train Brake Disc Based on Deep Learning
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School of Mechatronics & Vehicle Engineering, East China Jiaotong University, Nanchang 330013 , China

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U270.35;TP183

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    Abstract:

    To achieve accurate prediction of the remaining useful life (RUL) of brake discs, ensure train braking safety, and optimize economical maintenance, this paper proposes a prediction model based on the fusion of selfattention mechanism and long short-term memory network (BiLSTM- SA), which takes the crack propagation life as the division basis. Firstly, the test data of brake discs are collected and the working conditions are calibrated, and a thermal-mechanical coupling finite element model is established to obtain the simulation dataset. Secondly, a Time-GAN neural network is constructed, which enhances data through a double-layer LSTM generator and a physical constraint discriminator. Its distribution similarity, root mean square error and coefficient of determination are significantly better than traditional models. Finally, the BiLSTM-SA fusion prediction model is proposed, which uses bidirectional LSTM and self-attention mechanism to capture temporal dependencies and key features. In the prediction of single expanding cracks, the RMSE is reduced by 49.8% and 46.5% compared with the traditional LSTM and TCN-LSTM, respectively. In complex working conditions, the RMSE and Score are optimized by 25.5% and 51.1% , respectively, significantly improving the prediction accuracy and robustness.This study can provide a reliable technical solution for condition monitoring and preventive maintenance of highspeed train brake discs.

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朱海燕,许晋华,徐晨钊,等. 基于深度学习的列车制动盘剩余使用寿命预测研究[J]. 华东交通大学学报, 2025,42(4):48-61.

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  • Received:
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  • Online: September 16,2025
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